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Build: Project Flat Top


Minagera
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Hey all,

 

Most of you know who I am, even more now that I actually made an appearance at PF08.

 

Anyway this is the Engine and Performance Mods forum, so lets get to it. I happen to have a block at the house that is already bored 20 over, .50 mm, that still has good cylinder walls. I also happen to have a set of 20 over, .50mm, flat top Clevite Cast pistons.

 

http://minagera.org/gallery/d/1302-2/IMG_1875.JPG

 

http://minagera.org/gallery/d/1306-1/IMG_1876.JPG

 

So being that they are flat tops they should bump up my compression by one point. So 8:1 on a conquest with cast pistons and a 14g(maybe 14b) turbo. A little more low end and off the line power and should get better economy because they engine will be making more power without the added cfm from the turbo. (<that sentence = less gas used)

 

Oh and what build would be complete without helpers.

 

http://minagera.org/gallery/d/1318-1/IMG_1880.JPG

 

I will get more pictures up as I rebuild this engine. I will also put together a cost breakdown on what I am calling a budget build.

 

Cheers,

 

Matt

Edited by Minagera
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So being that they are flat tops they should bump up my compression by one point. So 8:1 on a conquest with cast pistons and a 14g(maybe 14b)

 

Umm more like 8:5.1. Watch your timing and get a wideband. Good luck!

phil

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Umm more like 8:5.1. Watch your timing and get a wideband. Good luck!

phil

 

Really? Either way not too worried about it. Might MPI this engine, but probably will be a TBI. It will have a wideband, but it will be stock timing.

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Worth a shot. If anything, it's for "research" purposes.

 

-Robert

 

Exactly. I look at it this way. DSM guys take 2gen pistons and 1gen rods and that bumps their compression from 7.8 to 8.5 to 1 and they do 350-400 WHP on that setup all day long... Compression and turbo engines isn't the devil, it just needs to be watched carefully. :-)

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My race engine has specifically designed Ross 8.5:1 pistons. They have a 2mm center dome but significant eyebrow relief for the valves due to my cam specs. Depending on your deck height and chamber cc, I would guess those flat-tops to be 8.3-8.4:1. Certainly over 8:1.
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Im not saying it cant be done or shouldnt. I was very close to building a flattop setup but need to finish another project. But going into any build without knowing what your playing with is a recipe I dont choose to taste.

 

Once again, Good Luck

phil

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Im not saying it cant be done or shouldnt. I was very close to building a flattop setup but need to finish another project. But going into any build without knowing what your playing with is a recipe I dont choose to taste.

 

Once again, Good Luck

phil

 

I hear ya man. I will try to keep everyone up to date on this build. Who knows might blow up in my face.

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I run flat top pistons and regularly do 18 psi with a 17c on an MPI, my compression is like 8.6:1 or so.

 

Tune it carefuly and you'll enjoy it ;)

 

My car comes alive like a V8 :)

Edited by jahjah
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Been running the flat tops that you bought same ones, and we have been pushing 15 PSI on it with the 62-1 with the FIP computer and havent had any problems with the internals yet. Just a broken oil inlet line for the turbo which trashed the bearings and shaft in the turbo, so i am rebuilding that , but it was nice to be able to change the map and be able to drive NA and still get somewhere. Let me know how you do. As for timing, We are still very close to stock timing I think at 9 to 9.5

 

We are also using E85 for fuel. Got too much pinging out of the 93 gas.

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  • 4 weeks later...
  • 2 weeks later...

http://minagera.org/gallery/d/4794-1/P9190142.JPG

 

http://minagera.org/gallery/d/4797-1/P9190143.JPG

 

http://minagera.org/gallery/d/4806-1/P9190147.JPG

 

http://minagera.org/gallery/d/4812-1/P9190150.JPG

 

http://minagera.org/gallery/d/4818-1/P9190152.JPG

 

http://minagera.org/gallery/d/4824-1/P9190154.JPG

 

Notice the picture, the pistons are sitting above the deck height.

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  • 2 months later...

The flat top set-up with factory N/A replacement pistons is more like 9:1 static ratio. The key is the pin height is shorter which makes for much more compression.

Can't compare to the 2.0L. This engine has a much longer stroke which requires more perfect tuning. Point being the detonation is much more severe because it has more distance to travel into the detonation.

IMHO MPI is required and very precise tuning to run much over 12 PSI. However, it depends on how cool you can get the intake charge. A large turbo with a big intercooler will have cooler temps to be a bit safer.

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