Jump to content

1988 Euro RHD 2.0 starion complete ground up, nut and bolt restoration


Mech
 Share

Recommended Posts

pretty much finished up the cross member/rad support tonight...

 

tap tap tap..

 

http://s24.postimg.org/j6cm3aj1x/20140911_183600.jpg

 

http://s16.postimg.org/4kgrxhxt1/20140911_192252.jpg

 

http://s7.postimg.org/kbmy116d7/20140911_192440.jpg

 

http://s17.postimg.org/hn04wnakv/20140911_205326.jpg

 

http://s21.postimg.org/3x8cpumzr/20140911_205620.jpg

 

http://s9.postimg.org/oa6juxnov/20140911_205737.jpg

 

i have to say that the hood shuts much better, without having that flimsy piece of sheet metal the hood catch used to bolt to...when you shut it, it makes a nice solid thump.

Edited by Mech
Link to comment
Share on other sites

  • Replies 98
  • Created
  • Last Reply

Top Posters In This Topic

Top Posters In This Topic

Posted Images

pretty much finished up the cross member/rad support tonight...

 

tap tap tap..

 

http://s24.postimg.org/j6cm3aj1x/20140911_183600.jpg

 

http://s16.postimg.org/4kgrxhxt1/20140911_192252.jpg

 

http://s7.postimg.org/kbmy116d7/20140911_192440.jpg

 

http://s17.postimg.org/hn04wnakv/20140911_205326.jpg

 

http://s21.postimg.org/3x8cpumzr/20140911_205620.jpg

 

http://s9.postimg.org/oa6juxnov/20140911_205737.jpg

 

i have to say that the hood shuts much better, without having that flimsy piece of sheet metal the hood catch used to bolt to...when you shut it, it makes a nice solid thump.

 

pretty much finished up the cross member/rad support tonight...

 

tap tap tap..

 

http://s24.postimg.org/j6cm3aj1x/20140911_183600.jpg

 

http://s16.postimg.org/4kgrxhxt1/20140911_192252.jpg

 

http://s7.postimg.org/kbmy116d7/20140911_192440.jpg

 

http://s17.postimg.org/hn04wnakv/20140911_205326.jpg

 

http://s21.postimg.org/3x8cpumzr/20140911_205620.jpg

 

http://s9.postimg.org/oa6juxnov/20140911_205737.jpg

 

i have to say that the hood shuts much better, without having that flimsy piece of sheet metal the hood catch used to bolt to...when you shut it, it makes a nice solid thump.

The radiator support looks great and the hood latch i was wondering how it

was gonna turn out.

Link to comment
Share on other sites

finished up the rust repair right below windshield....man what a pain...took forever

 

http://s22.postimg.org/ebm4wpfvl/20140803_155447.jpg

 

http://s18.postimg.org/f72qa5bk9/20140916_173038.jpg

 

http://s27.postimg.org/uw0g7kzpf/20140916_173124.jpg

 

w58 to quzfe trans adaptor will be here on thursday..woot....so i can get the engine and trans in and get it mocked up

Link to comment
Share on other sites

thanks for the words of encouragement guys....

 

first time in to ( no trans yet) see what i am dealing with..

 

gonna have to cut subframe lumps like yokomo did...

 

http://s4.postimg.org/pgl5utkkt/20140917_184457.jpg

 

http://s30.postimg.org/zex4bh8pd/20140917_184531.jpg

Link to comment
Share on other sites

ohh yes....lots more cutting, grinding and welding!

 

got my w58 trans adaptor kit today..

 

got it from this place...

 

http://www.xcessivemanufacturing.com/Home.html

 

good service and the parts look good as well...we will see how they fit tommorow..

 

http://s8.postimg.org/9uu8t4bo5/20140918_221308.jpg

 

I had contacted this site...

 

http://www.1uzfeswapkit.com/

 

got a quote on shipping.....just a number and nothing else....then when i asked another question never got a response...plus i have seen the owner of the site being a jerk on lextreme....so looks like he wont be getting my business...

Link to comment
Share on other sites

thanx aconro...i cant wait too!

 

i installed the kit today....fit perfectly, only issue was the thread holes for the throwout bearing adapter plate were not tapped deep enough....but its a simple fix for me.

 

plate installed

 

http://s29.postimg.org/425gcvn6v/20140919_142404.jpg

 

1uz bellhousing installed on the adapter plate.....had to the notch the housing to clear one bolt on the supra trans...but this was on the instructions...took a pic of the notch but didnt show it well

 

http://s7.postimg.org/b8m5lvbdn/20140919_142715.jpg

 

installed..and yes i know the shifter in on backwards lololol

 

http://s4.postimg.org/63mqt44al/20140919_145857.jpg

 

no clutch, bearing etc installed yet...this is simply for mock up purposes.

Edited by Mech
Link to comment
Share on other sites

  • 2 weeks later...

so i have been trying to track down a factory service manual for the ls400...since i need torque specs for the engine. I thought i was going to find it online in PDF easy.....wow i was wrong.

 

called lexus dealer today....turns out lexus never offered the FSM for sale....so any floating around for sale ebay etc....have been from lexus techs at some point....and they want ridiculous amounts of money for them!

 

it seems lexus dont want independent shops and DIY'ers working on their cars.

 

Everything you will need as far as documentation and more on the 1UZ swap wiring, different versions, ECU's, is right here:

 

oldschool.co.nz Nigel Wade's "How to wire up a 1UZ engine thread".

 

This guy shows every detail and covers numerous versions and years, supposedly he's done dozens of these swaps. It's a bunch of how-to PDF's including the scanned complete manuals for all(?) LS400 years and also the SC400's. I saved everything he has there in anticipation of doing the same swap, although I'd be lucky to have it be half as clean as your is so far.

 

Enjoy and keep the pics coming, I've been waiting for a build thread about this!

Link to comment
Share on other sites

  • 2 weeks later...

thanks for the link and compliment fuze.

 

havent updated in awhile....trying to work on the car while working 6 days a week.

 

finally! the car is resting on its mounts....ill do a bit more re-enforcing later...but should strong enough as engine will be stock mostly, no more than 300 HP......ill build it stronger later for when i do the crazy 700 HP build. :)

 

probably bit more complicated than it should have been.....later i will do a setup like convette did...good thing is that doing it this way let me fine tune its position before committing final location...

 

bought these for motor mounts...they are OEM land rover motor mounts

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/cbf3926e-c1e6-461c-b2d1-81d5952ae1f1.jpg

 

cutting up subframe,..

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/e26e524b-37e7-44fa-be4c-aa80daf396bc.jpg

 

i removed the ends of the subframe all together and made new ones from plate..

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/8931f5b7-3237-4bdf-a5ae-421a84fc409a.jpg

 

trans mount...nothing is straight or even on this car!

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/91986beb-1ab7-40fe-92ae-8bd851c1c219.jpg

 

 

trans mounted..

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/4ce54541-e3fb-4fae-80dd-b25f9ca343c0.jpg

 

for the drive shaft, i had a machine shop enlarge the u joint holes on the stariondriveshaft to match the supra slip yoke. this thinned

the metal on the driveshaft u joint hole a couple MM....not really the right way to do it, but it was cheap and easy and should hold. Should the w58 trans work out fine, i will have a proper driveshaft built by a company...

 

shaft turns very smoothly...no binding at all

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/8704f7ca-3f87-4e14-9a5e-a3e68df00065.jpg

 

still need to tie up a few loose ends on everything yet....more pics to come

Edited by Mech
Link to comment
Share on other sites

thanks randy and import

 

got my coil today,....i bought one as a test to see how it will work for my coil on plug (COP) setup. This will eliminate the need for plug wires, distributor caps, rotors etc.....it will make the engine look so much more cleaner. i found this topic on another forum..on page 5 he covers it..

 

http://www.streetracing.co.za/forum/viewtopic.php?f=24&t=6500

 

basically he bought a coil but had to modify it slightly, but later says that he thinks another might fit perfect with no mods...and thats the one i bought and indeed it does...

 

part number is..

 

90919-02234

 

the ebay listing i bought it from..

 

http://www.ebay.co.uk/itm/TOYOTA-CAMRY-3-0-V6-IGNITION-COIL-PACK-90919-02234-1996-ON-BRAND-NEW-/160846593897?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item2573343f69

 

bascially a toyota camry coil...and its good because it has a built in igniter (4 pin)

 

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/568f3b70-c042-40b8-ae03-be79a482fe46.jpg

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/e3e223a1-fcf0-4eac-8335-6059b13729c0.jpg

Link to comment
Share on other sites

looks like i may have jumped the gun a bit here!

 

 

looking back at his pictures, and also the pic in the ebay listing, i think they may have sent me the wrong coil....the shaft fits, but the mounting holes do not.....:(

Link to comment
Share on other sites

progress has been slow...but steady....

 

getting things back from the powder coaters....and crackin on with the 1uz

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/28322813-2c9b-4ce3-a9ee-b4c97c6fa8b6.jpg

 

http://i619.photobucket.com/albums/tt280/seaviewsuites/eee05b6a-3d6d-4d02-bb61-beaccaa63e4b.jpg

Link to comment
Share on other sites

Is there much aftermarket support for the 1UZ?

 

in the UK, hardly any...dont know about the states...although i did buy my w58 adapter kit from america.

 

new zealand seems to be big on the 1uz though...

 

the engine will be pretty much stock, just intake and headers....running a megasquirt standalone

Link to comment
Share on other sites

 

http://s4.postimg.org/63mqt44al/20140919_145857.jpg

 

 

 

Looking super TOUGH on the engine stand. I like how the 1UZ has headers from the factory too. They might not be as easy to make big power with as a toyota turbo six, but the cool factor and sound of it are huge. 300HP is a good number to play around and more than 90% of Starions will ever make. Keep updating, more on the motor tear down would be nice!

Link to comment
Share on other sites

will document the engine teardown and build up very thoroughly fuze.

 

today i was really thinking to myself that maybe i have bitten off more than i can chew....its not that i cant do it...its finding the time!

 

but the support and interest i get from you guys makes me feel a lot better. Thanks...

 

get er done!

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
 Share


×
×
  • Create New...