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making charging harness for 86....


markhansenconquest
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this is the only thing i could find.

from what i have read fusible links are not rated by gauge and amps.

BUT your stock car uses an 8 gauge wire and a black fusible link 16 gauge for a 65 to 75 amp alternator.

 

http://oi28.tinypic.com/vhyfxe.jpg

 

http://www.whiteprod...ble-specs.shtml

Edited by importwarrior
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  • 2 weeks later...
Put a dead battery in it, jump start it, and see what amp fuse will hold then. What you are testing is how big a fuse is needed, but it depends on the amount the alternator is charging / load. Increase the load with headlights, heater, electric fans, stereo, wipers, etc... and more is demanded on the fuse. A dead (zero volts, but will accept a charge) battery, simulates worst case scenario and greatest load that wire will ever see with the present alternator. It will try to charge basically full fielded at 65-75 amps or so.
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The reason for a certain rating is to protect whatever is down the line. Otherwise, just straight wire everything, and see what burns up, a year or two from now. Using a 100 amp alternator doesn't mean you would use a 100 amp protector. Some circuits are 10 amp, some 20. Like Tim_C says, in a WORSE case scenario, what is the total load? Maybe it would be wise to go 5 amps above that?
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if you are doing the charge wire mod for an 86 you need to extend one power wire that was tied into the alt power wire , the 86 harness had one of the sub systems patched into the alt feed wire from the

factory ,, in 87 up they ran this wire all the way to the main fuse link connector

as for the alt to battery power feed I'd recommend an 80 amp fuse minimal

a 25 amp fuse is way too small

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