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Aluminum Roller Rockers


Earl
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1.4 rockers with stock cam..

 

1.6 rockers with cam ground down..

 

same lift? same duration? do you understand how cam profiles work?

 

and when I said spending 10k to get 10 more cfm, I meant 10more cfm than any production head on the market would allow after porting and polishing.

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roller mechanicals

http://img545.imageshack.us/img545/3528/20110111134656.th.jpg

 

intake comparison next to standard starquest mechanical rocker.

http://img830.imageshack.us/img830/4858/20110111140731.th.jpg

 

exhaust comparison next to standard starquest mechanical rocker

http://img200.imageshack.us/img200/5444/20110111140638.th.jpg

 

marked "a" left row and "b" right row

http://img39.imageshack.us/img39/9866/20110111135327.th.jpg

 

 

turn them over and there are the number marks

http://img695.imageshack.us/img695/9797/20110111135738.th.jpg

 

this picture is with the slipper lined up same as the roller, you can see the ratrio difference

http://img833.imageshack.us/img833/2505/20110111135108.th.jpg

 

another shot roller next to mechanical exhaust.

http://img262.imageshack.us/img262/9084/20110111135016.th.jpg

 

these could be installed on the exhaust but not on the intake without some sort of special spacer becuase they dont line up with the cam or valve stem properly

 

seems like people who reply are basically on her to tell earl not to waste his time with cams. my opinion if you dont have anything positive to say or any real new info the dont bother posting. take people longer to sort through and find the real info. i mean sure if you already ran something other than stock post it up and let him know how it works.

Edited by JohnnyWadd
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There already are different turbo roller cam versions and those mechanical roller rockers from RPW in Austrailia and have been for like TEN years but you have to PAY for them. Most everyone here is a cheaparse. They aren't listed for Starions you'll have to look under Magna.
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seems like people who reply are basically on her to tell earl not to waste his time with cams. my opinion if you dont have anything positive to say or any real new info the dont bother posting. take people longer to sort through and find the real info. i mean sure if you already ran something other than stock post it up and let him know how it works.

 

not saying something positive and being negative are two different things. getting custom roller rockers involves way more than putting a piece of aluminum in a cnc machine and turning the spindle. understanding the geometry of everything is the only way it will be successful. im only trying to urge Earl into learning more about the science of the cam and its workings before suggesting that we "just machine up" some billet arms.

 

there are tons of threads on roller rockers on the stock cam and other roller cams and it seems to be mixed results but its nothing you can just blindly bolt on and expect miracles out of.

Edited by 89PalermoSHP
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The TR/TS Magna is where the roller cam came from and it was made from 1991-1996.

 

The reason for the change in the valve keepers and retainers back in 1983 were so the 2.0/2.6/3.0 SOHC heads could SHARE valve train parts.

 

http://en.wikipedia.org/wiki/Mitsubishi_Magna

 

 

 

This is the model with the GenIII head, the TS Magna. Its the one with the high swirl combustion chamber. It was only in this model sedan/wagon for the last 2 years this motor was used.

 

http://www.carbuddy.com.au/car/values/specification/viewspecs.aspx?gid=29363&tid=58226139

 

 

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Rabbit, I'm not trying to be a saitn and praise this and say it's going to be amazing and add tons of HP and all this jazz. I'm just bringing up the idea and brainstorming to see how things CAN and COULD be improved to work just a little better. You are very smart and have great ideas. And I sure know there is no way you're getting 1000 hp out of a G54B, unless you fuse the head to the block and valve cover to the head and have one big chunk and have a snot load of boost and nitrous....probably still won't get there before blowing up=) lol

 

Indiana, thanks for telling me about the Magna roller rockers and cams. They're from the second gen correct? I see some here that someone swapped into a first gen. http://wiki.mitsubishiclubaustralia.com/index.php?title=TM-TP_Modifications&redirect=no&printable=yes If we talked to some of our aussie members, do you think ther'd be many left in the junkyards to be pulled?

 

Johnny Wadd, where did you get those rockers from? lol

 

And 89PalermoSHP, the one way it would be as simple as just machining it, is if it was scanned into a CAD file, or if someone used the measurements to reverse engineer a rendering that is the exact same as the original 1.6 roller rocker, but with the flat surface for the adjuster but and the threaded hole=) but it is possible and isn't truly that hard. Brian also stated that one of his many projects has been making a plug that fits where the hydraulic adjuster would be. That seems liek a very simple and easy thing to do. Take a piece of barstock, lathe it down to match the OD to the same size as the adjusters hole, then run a bit down the center using the tailstock fit with a drill bit, then come back and tap that hole. You could make them each piece by piece, or make one bar and cut them off. It seems just that easy=) Maybe it would take more than that, but you wouldn't know until you try the first idea and it doesn't work. And thank your for the constructive criticism, because it has been driving me to read closer and go and research other threads or just information on the topic in general=) I see that you're only trying to help and that when people usually do a post like this, it dies and you see nothing of it. lol I understand that. But I thank you for all of the help.

 

Thank you Indiana, Rabbit, Andrew, Brian, and Tim aswell=D You guys are all very smart and knowledgable and I take what you say into consideration.

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You can spend 10grand developing a head that will flow 20 more cfm, but would it really be worth it when you can port and polish a stock one

 

NOW!!!!!! Here is a member that sees the big picture. :) If you want to run a Roller set up, the 1.6lt. 3000gt rollers work fine coupled with a Roller cam. Why try to re-invent the wheel??? Sounds like the DOHC revisited!!!!!Also, I have read comments from certain members that say this: "You don't gain RPMS by installing a Roller set up". I will think about their comments the next time I rev my car to 7000 ;)If you haven't done it, you can't comment on it.

 

I don't give bad advice, just sound advice,

 

Bill

Edited by Caliber308
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Hey bill, are you saying I see the big picture or rabbit does? lol just wondering=) And I think my roller rockers are from a magna, but they are hydraulic and 1.6=) And it definately helps you reach higher RPM because of the lightened stress on the valvetrain, just like titanium retainers and locks. Do you know of anything internal we could inmprove at this moment?
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I'm just putting it out there as an option, not something that you HAVE to buy=) also, the Marnel and Clearwater heads do flow somewhere around 20 more CFM I'm sure. Ask Bill (Caliber 308) for the exact numbers, but I'm sure it's close.

 

Ask and ye shall receive :lol:

 

Stock J.V. Head: 151 cfm.

Non J.V. Head: 165 cfm

Mild ported Marnal: 188 cfm

Heavy ported Marnal: 211 cfm.

 

Compression ratios:

Stock CR is 7 to 1

Clearwater Cylinder head lowers it:6.73 to 1

Marnal raises it: .11 CR to 7.11 to 1

 

Also with a Roller set up you can rev. higher. Especially if you lighten the stock flywheel or (and i'm not a big fan of them) install a Fidenza.

 

Bill

Edited by Caliber308
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Johnny Wadd, where did you get those rockers from? lol

 

 

I hand made 'em from old aluminum bike frames.

 

no got these from ebay. seller said they would bolt on but no. i will mock em up on a head and get some pics.

that ebay link is not where i got these these came as a set listed for starion. look at the ebay link dont those look like 1.4 ratio? definitly dont look like the ones i have.

 

 

SUITABLE FOR:

 

HYUNDAI H100 2.5 D & TD D4BA/B OCT-97 TO APR-02

HYUNDAI H200 2.5 TD D4BF JUN-97 ONWARDS

MITSUBISHI CANTER 2.5 DIESEL 4D56 JAN-88 TO DEC-89

MITSUBISHI CHALLENGER 2.5 TD UK&IMPORT 4D56 JUL-96 TO FEB-00

MITSUBISHI DELICA 2.5 TD IMPORT 4D56 APR-86 TO JUN-99

MITSUBISHI L200 2.5 D 4D56 JAN-88 TO APR-06

MITSUBISHI L200 2.5 TD 4D56 JAN-93 TO APR-06

MITSUBISHI PAJERO 2.5 TD IMPORT APR-86 TO MAY-97

MITSUBISHI SHOGUN 2.5 TD 4D56 JAN-89 TO JUN-00

MITSUBISHI SHOGUN SPORT 2.5 TD 456 MAR-00 ONWARDS

 

http://img35.imageshack.us/img35/4440/75400518.jpg

 

http://cgi.ebay.co.uk/MITSUBISHI-DELICA-2-5-TD-ENGINE-HEAD-EXHAUST-ROCKER-ARM_W0QQitemZ160498063550QQihZ006QQcategoryZ10400QQcmdZViewItem

Edited by JohnnyWadd
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so these are part number... VALVE ROCKER ARM(MD-324966) wich appear to be close to what i have but different ratio? more like 1.5 or 1.4 these ones i have are like 1.6 i think...they have a very sharp angle.

 

Also i noticed on those ebay one they have two different ones the exhaust and intake...wich is a little encouraging...as the ones i have are the same and only fit the exhaust side

 

http://www.gasgoo.com/showroom/xyc-lindsey/auto-products/16613.html

 

http://www.gasgoo.com/showroom/xyc-lindsey/auto-products/1111878.html

 

http://www.alibaba.com/product-gs/357017237/VALVE_ROCKER_ARM_MD_324966_IN_/showimage.html

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Hey bill, are you saying I see the big picture or rabbit does? lol just wondering=) And I think my roller rockers are from a magna, but they are hydraulic and 1.6=) And it definately helps you reach higher RPM because of the lightened stress on the valvetrain, just like titanium retainers and locks. Do you know of anything internal we could inmprove at this moment?

titanium retainers may take a few grams off of the valvetrain, but they were designed for full race cars. you can do rockers, locks, retainers, cam and all that fun jazz, but without valve springs you will get valve float and without proper valve rocker geometry (which cannot be adjusted on our heads) then you will wear out a guide pushing the valve too far.

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so these are part number... VALVE ROCKER ARM(MD-324966) wich appear to be close to what i have but different ratio? more like 1.5 or 1.4 these ones i have are like 1.6 i think...they have a very sharp angle.

 

Also i noticed on those ebay one they have two different ones the exhaust and intake...wich is a little encouraging...as the ones i have are the same and only fit the exhaust side

 

http://www.gasgoo.com/showroom/xyc-lindsey/auto-products/16613.html

 

http://www.gasgoo.com/showroom/xyc-lindsey/auto-products/1111878.html

 

http://www.alibaba.com/product-gs/357017237/VALVE_ROCKER_ARM_MD_324966_IN_/showimage.html

 

MD106245 are 1.5 rollers for a Galant.....They won't work.I tried them ;)

 

Bill

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they were $40 from Brian. And I got titanium retainers and locks from him too. afterburner in the turbo=O lol And the bearing in the head have been done by Indiana. I just don't know if he recommends it or how much it would cost for a machine shop to bore the head and cam towers to give room for the bearings to seat. And not ball bearings, shim style.
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