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85 Conquest Project: DTHSTAR


D_Venable
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SO, this came today

 

http://www.26liter.us/gallery/albums/userpics/10030/P3260635.jpg

 

 

so I started to prep the tails for it, primed and then sprayed gloss black

 

http://www.26liter.us/gallery/albums/userpics/10030/P3260628.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3260630.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3260633.jpg

 

 

car had the 2-piece crank pulley, so off came the ac portion, and primed and got a coat of white on it

 

http://www.26liter.us/gallery/albums/userpics/10030/P3260636.jpg

 

 

got the head on and torqued down, just need to set the valve lash

 

http://www.26liter.us/gallery/albums/userpics/10030/P3260639.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3260643.jpg

 

and got a baffle added to the pan

 

http://www.26liter.us/gallery/albums/userpics/10030/P3260645.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3260647.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3260649.jpg

 

:D

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started by priming the oil pan

 

http://www.26liter.us/gallery/albums/userpics/10030/P3270650.jpg

 

then taped off and started painting the insides of the tail, 3rd pic is how it ended, I did too many coats, oh well, good enough

 

http://www.26liter.us/gallery/albums/userpics/10030/P3270651.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3270652.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3270654.jpg

 

then put some white on the oilpan

 

http://www.26liter.us/gallery/albums/userpics/10030/P3270655.jpg

 

then I got to work on making the hood latch shut, and it works, hehe

 

http://www.26liter.us/gallery/albums/userpics/10030/P3270656.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3270661.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3270664.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3270665.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3270666.jpg

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the Killer chrome, if done lightly is pretty good, I just did too many coats, I should have stopped where I had it in the top 2 pics of the tails, a little dark, but it was more reflective than where I ended up (which just looks like a high gloss aluminum paint

 

 

Andrew grabbed my camera as I was pondering stuff, sitting in the engine bay, lol

 

http://www.26liter.us/gallery/albums/userpics/10030/P3270667.jpg

 

 

And I started to box back in the notch-out for the lower rad pipe to run through (doing hard rad pipes) in the lower rad support area, I stopped and went to help Andrew do some tuning

 

http://www.26liter.us/gallery/albums/userpics/10030/P3270668.jpg

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mount tabs for the rad up top (still have to make the bottom ones)

 

http://www.26liter.us/gallery/albums/userpics/10030/P3280669.jpg

 

notch-out in use, lol

 

http://www.26liter.us/gallery/albums/userpics/10030/P3280670.jpg

 

overflow tank mounted

 

http://www.26liter.us/gallery/albums/userpics/10030/P3280671.jpg

 

beginnings of the "bumper support"

 

http://www.26liter.us/gallery/albums/userpics/10030/P3280672.jpg

 

just having the above pieces, make the bumper skin just sit better, even though it's fully loose

 

http://www.26liter.us/gallery/albums/userpics/10030/P3280673.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3280674.jpg

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did more work on the "bumper support"

 

http://www.26liter.us/gallery/albums/userpics/10030/P3290677.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3290678.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3290679.jpg

 

This is about where the intercooler will be

 

http://www.26liter.us/gallery/albums/userpics/10030/P3290681.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3290682.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3290683.jpg

 

added a couple of bars to help hold the lower half of the bumper skin in place

 

http://www.26liter.us/gallery/albums/userpics/10030/P3290684.jpg

http://www.26liter.us/gallery/albums/userpics/10030/P3290685.jpg

Edited by D_Venable
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Looking good man. Really doesn't provide ish for crash protection tho.. I need to build a bumper support as well. Mine is trash. I'm planning on using aluminum tho to save weight and be "quick release".. Edited by idriftjunk
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yeah, I know it'll do nothing in a crash, I'm thinking of doing a 1" square tube "hoop" to sit on the tops of the frame rails and go into the bumper skin, but not actually attach it to the bumper (so the skin would remain the 6 bolts on top to remove) and just have some of the 1/4" rod "hooks" come off it instead of the two long fragile ones I've got now.

 

 

I might take some measurements before I head back to work today (came home to grab lunch and some round tube to bend up to mock up the rad pipes with) to bend up the square tube.

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Looks like a great project, though I have a single question. With all of hte fabbing you are doing to make things work, have you ever considered using a second gen rx7 oil cooler? Ive bee fooling around with the idea but lack the welding skills to make it happen. And for those wondering, the stock oil cooler on ALL 86-91 rx7's are easily about half the total size of the stock TSi intercooler (too lazy to go out to one of my FC's to measure), and whats better, they also have an internal thermostat to let oil flow in and out. Could probably snag one from a local junkyard (or check www.rx7club.com's for sale threads) for an oil cooler. Would have to make new lines but it takes banjo fittings somewhat like stock.

 

Gl ono the continued progress with the beastly beater.

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well, I got bends made for the hard rad hoses at work today, 1.75" and 1.5" OD tubing, I didn't do anything to the car itself though. Manual mandrel benders sure do wear you out, lol so I took a night off from the car and watched a movie :P Edited by D_Venable
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May I ask why you decided to start doing work on such a run down, rusted flatty?

 

 

and I come back with another question. Why Not!

 

 

seriously though, bought the car for $200, had to rebuild the motor, so I just went for it. I'm saving the car from the crusher, for at least a few years. And it's a good test bed to learn some stuff with (welding and what not). by saving this car, I can better my skills to save or build the next one.

 

Having this car pop up to me also gives me an opportunity to start saving money on gas on my daily commutes to work, my Blazer averages around 14-16 mpg, and I figure at the worst, I'll be able to get 3mpg better, taking into account the 20 cent price premium for 92-93 octane fuel, at 3mpg more, I save 2 cents a mile. That may not seem like much, but with putting about 15k on the blazer last year, that'll add up quick. Plus this will be more fun than my Blazer as a DD

 

Yes, I do wish I could have found a rust-free, or less rusty shell to start with, but sometimes you take what you can get. had I waited 3 months, I could have gotten a rust free 86 TSi roller for $500. But I wanted a flatty, not a widebody, and good flatties are that much harder to find than good widebodies.

 

OH, and I won't feel bad about driving a rust bucket through Minnesota winters ;)

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Good explanation, what are you planing to do with all that rust? leave it as is? the paint job, just as is?

 

I do love what you've done with the front end! that's perfect weight elimination. You should consider making a kit for the rest of us

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what rust I don't cut out and replace (floorboards, front inner fenders getting tubbed) will be left as is (that's mainly the rockers) frame rails are surprisingly solid.

 

as for paint, the rest of the car will get the same treatment as the passenger side of the car, rattle-canned gunmetal gray, with the white pinstripe

 

 

OH, and I just got my carbon fiber melon launcher (aka muffler). yes a CF sleeved one, the ricer kid in me has come out a bit, haha

Edited by D_Venable
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Thanks Scott, I'm still hit or miss on some things, but I feel I'm starting to find a "groove" of sorts now

 

 

added a "crash bar" of sorts and got the top mount points for the intercooler

 

http://26liter.us/gallery/albums/userpics/10030/P3310693.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310695.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310696.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310697.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310698.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310699.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310700.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310702.jpg

 

 

I've got some trimming of the inner lip of the airdam to do to get it to sit correctly

 

http://26liter.us/gallery/albums/userpics/10030/P3310703.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310704.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310705.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310706.jpg

 

 

 

Also got my CF melon launcher, lol and sat it under the car where I plan to mount it

 

http://26liter.us/gallery/albums/userpics/10030/P3310687.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310688.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310689.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310690.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310691.jpg

http://26liter.us/gallery/albums/userpics/10030/P3310692.jpg

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haha i love this car and being that he paid 200 bux makes it that much better. ME = JEALOUS

 

 

The sad part is, that after the motor rebuild, suspension, wheels, and the purchase price of the car, I'm over 3k invested :blink: but nearly 2k of that is the motor and machine work for it

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