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Trilogy Turbos - Fuel Rail fitment


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Noticed my rail won't fit on the manifold and clear the last nipple

 

http://i125.photobucket.com/albums/p77/opticledilusi0n/th_IMG_20120621_092318.jpg

 

In case someone has a similar problem, I'll update this thread. I think I found something that will work. I'll find out in a couple of days.

 

This is the guy https://www.treadstoneperformance.com/product.phtml?p=2448&cat_key=681&prodname=Fuel+Injector+extension+Hat

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My cutout was in the wrong place as well, but it still worked once i actually bolted it down everything fit fine, but i had different injectors..

 

best picture i have right now, ill try to get a better one later.

 

http://i223.photobucket.com/albums/dd23/19cturbo/MPI%20project/IMG_20110228_205820.jpg

Edited by 19cturbo
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I suspect that it may fit once I install some hats on my injectors. I'm using OEM SRT-4 Stage-2 Injectors.

 

I believe they are about 44mm from O-Ring to O-ring. The hat should extend it by 11mm and hopefully clear it.

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I think my injectors are too short for extending the cutout area, it's be encroaching on the fourth injector.

I should have these hats in a day or two, so I'll find out.

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fitment from top appears ok

 

http://i125.photobucket.com/albums/p77/opticledilusi0n/IMG_20120628_222959.jpg

 

from the side, it looks possibly poor at best. can't seem to get the o-rings seated in the manifold w/ the rail bolted down.

 

 

http://i125.photobucket.com/albums/p77/opticledilusi0n/IMG_20120628_223015.jpg

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I finally got them seated w/ the fuel rail on. Took some convincing, used a plastic pen cap dipped in plastidip to kind of push the injectors down into the bungs, then had to cut slits along the brackets that came with the rail so I could bolt it down to the manifold.

 

I'm not sure its completely a matter of the rail being designed for longer injectors like I was told by trilogy... as now my injectors are the same length as the Delphi's that were recommend and it still took quite a bit of work. The cut out now barely clears that last nipple on the 4th cylinder. I'm going to try and find a 90 degree nipple to put there.

 

I do feel that this rail is not exactly the best investment and I should have given up and tossed the magna rail back on. But it looks like it'll work now.. way more hours invested that I would have liked.

Edited by tux
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now when i put mine on, the brackets that bolted to the fuel rail, i had to leave them a little loose on the rail, and push the rail back towards the fire wall, then tighten the bolts holding the bracket to the rail, they sit kinda crooked but it works fine.
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I just cut channels/slots instead of using the screw holes. In all honesty, this rail was a waste of money.

 

Here's the pics I said I'd post when it was pretty much all done

 

http://i125.photobucket.com/albums/p77/opticledilusi0n/IMG_20120630_193300.jpg

 

Here you can see, it still doesn't safely clear the nipple. With how much of a pain it was to get on... I may try and find a nipple that is a 90.

 

http://i125.photobucket.com/albums/p77/opticledilusi0n/IMG_20120630_193322.jpg

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It seems it wasn't designed to clear either. Before i put the injector hats on and had the second nipple off it didn't clear either.

 

Looks like it will work now, but it took more work than it was worth. Shouldn't have strayed from the original rail.

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well you do realize that all of these manifolds were adapted by hand, and many revisions both in the manifold and the way they were modded were made along the way. Some have EGR's some don't some got the port in the runner some didn't ect. You do not have a cookie cutter honda here. Don't let this discurage you to much, there will more then likely be bigger hurdles along the way to overcome depending on how far you are going to take it. As far as not straying from your origional rail well you realize you would of had to have modified your rail to right? Edited by jszucs
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