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Starting My Intake Manifold (MPI)


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Thanks guys. I got the Tstat housing and it looks like it will work great. Im having a few base plates cut to my spec. The one I cut by hand wasnt as straight as I wanted it to be. As soon as I get them ill get back to it.
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Ronnie you don't need to cut the intake flange down and around the mechanical fuel pump block off plate. All the eip flanges are not cut for it. And it makes for a stronger flange. All I did for gaskets was one stock intake gasket and two block plate gaskets to match the thickness of the intake gasket
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  • 3 weeks later...

Ported the stacks today with 60, 80, 120, 150, 220, and 320 grit. Now they are nice and smooth :) Also finalized 3 of the runners then called it a night

 

http://jdlautodesign.net/wp-content/uploads/2015/04/IMG_0026-e1429940219815.jpg

 

http://jdlautodesign.net/wp-content/uploads/2015/04/IMG_9037.JPG-e1429940448425.jpeg

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Tstat and Injector bungs are next

 

http://jdlautodesign.net/wp-content/uploads/2015/04/Starion-IM_1.jpg

 

http://jdlautodesign.net/wp-content/uploads/2015/04/Starion-IM_2.jpg

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The plenum has 2 ports on each side for vacuum. Im welding shut and smoothing the top ports. The bottom ports will be for everything. If I keep the brake booster/go to a smaller one it will have its own dedicated port. As for the AC/Heat and BOV, that will be ran from a vacuum block. PCV...What is that lol. Im still going to run it how ive ran it since I bought the car. Both the valve cover ports to a can. WIth the new turbo and drain line going to the pan I may use the old port as a 3rd crankcase ventilation port to the can
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Made a heat sink for the head flange today. Was fun drilling and tapping all those damn holes. I might get around to welding the plenum and upper runners up tomorrow

 

http://jdlautodesign.net/wp-content/uploads/2015/05/IMG_9110-e1430889324753.jpg

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Got the rear coolant port done. I need to do the Tstat off the car. Im going weld most of this out and finish the fab of the Tstat after
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I've messed with the Tstat housing for the last few days and I've about had it lol. I think I'm going to remote mout it and just weld the AN fitting to the head flange. Nothing seems to look easing to me
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  • 4 weeks later...

I know you make a living doing this kind of work, so you probably know how it fits by now, judging by the pics, but I had to angle my runners when I did mine for clearance issues. They are both angled up and to the front. Just trying to free you from the problems I encountered.

 

http://i438.photobucket.com/albums/qq103/Jocxellier/For%20sale/20120226_160014.jpg

 

Your's look way more professional, so keep it up, you wont regret it!!

 

Might contact you in the future for a exhaust manifold

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  • 3 weeks later...
  • 3 months later...
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