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88 Quest Build Thread


Frenchi934
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240 rack is a little longer...

 

http://img252.imageshack.us/img252/1488/sdc11970.jpg

 

http://img718.imageshack.us/img718/6189/sdc11972x.jpg

 

http://img225.imageshack.us/img225/9996/sdc11971c.jpg

 

 

washed them up

 

http://img13.imageshack.us/img13/3760/sdc11973x.jpg

 

http://img600.imageshack.us/img600/5755/sdc11974o.jpg

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Fired up for the 240 rack conversion today. Heres some pics:

 

http://img189.imageshack.us/img189/544/sdc11975k.jpg

 

http://img713.imageshack.us/img713/7446/sdc11976o.jpg

 

http://img689.imageshack.us/img689/1157/sdc11977.jpg

 

http://img404.imageshack.us/img404/8311/sdc11978.jpg

 

http://img269.imageshack.us/img269/6726/sdc11979m.jpg

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http://img824.imageshack.us/img824/2193/sdc11980y.jpg

 

http://img688.imageshack.us/img688/9749/sdc11981k.jpg

 

http://img341.imageshack.us/img341/3645/sdc11983.jpg

 

http://img713.imageshack.us/img713/7801/sdc11984b.jpg

 

http://img196.imageshack.us/img196/732/sdc11985.jpg

 

http://img259.imageshack.us/img259/9371/sdc11986.jpg

 

http://img269.imageshack.us/img269/1262/sdc11987rs.jpg

 

http://img706.imageshack.us/img706/5896/sdc11988z.jpg

 

http://img708.imageshack.us/img708/2623/sdc11989w.jpg

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http://img10.imageshack.us/img10/499/sdc11991e.jpg

 

http://img833.imageshack.us/img833/4143/sdc11992s.jpg

 

http://img717.imageshack.us/img717/3394/sdc11993x.jpg

 

http://img35.imageshack.us/img35/430/sdc11994.jpg

 

http://img33.imageshack.us/img33/9518/sdc11995g.jpg

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Got some good work done today:

 

Put in the crossmember, so i could mock up/ measure and level the rack and pinion:

 

http://img859.imageshack.us/img859/323/sdc11996.jpg

 

http://img252.imageshack.us/img252/1621/sdc11997r.jpg

 

http://img137.imageshack.us/img137/1159/sdc11998.jpg

 

http://img816.imageshack.us/img816/5118/sdc11999l.jpg

 

http://img689.imageshack.us/img689/1409/sdc12000x.jpg

 

 

Then set to work making gussets, braces and welding it all in..

many many hours of welding later:

 

http://img10.imageshack.us/img10/4564/sdc12004cg.jpg

 

http://img405.imageshack.us/img405/2675/sdc12005y.jpg

 

http://img525.imageshack.us/img525/5295/sdc12006t.jpg

 

http://img824.imageshack.us/img824/8606/sdc12007i.jpg

 

Welded the holes left by drilling out spot rivets (the only 4 that i didnt cover with gussets)

 

http://img829.imageshack.us/img829/9508/sdc12008p.jpg

 

http://img718.imageshack.us/img718/4452/sdc12009o.jpg

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http://img19.imageshack.us/img19/5397/sdc12010p.jpg

 

http://img13.imageshack.us/img13/9574/sdc12011e.jpg

 

Welded the end solid:

 

http://img718.imageshack.us/img718/3893/sdc12013g.jpg

 

Then set about making access holes for the clamping bolts:

 

http://img827.imageshack.us/img827/9942/sdc12014q.jpg

 

http://img825.imageshack.us/img825/389/sdc12015x.jpg

 

http://img843.imageshack.us/img843/3686/sdc12016r.jpg

 

http://img823.imageshack.us/img823/7083/sdc12017n.jpg

Edited by Frenchi934
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Finished up the bottom of the crossmember and the side bracing today.

 

http://img593.imageshack.us/img593/1613/sdc12020.jpg

 

http://img37.imageshack.us/img37/3764/sdc12022a.jpg

 

http://img801.imageshack.us/img801/972/sdc12021ro.jpg

 

http://img526.imageshack.us/img526/2132/sdc12023f.jpg

 

http://img31.imageshack.us/img31/5320/sdc12027o.jpg

 

http://img204.imageshack.us/img204/9134/sdc12029.jpg

 

http://img33.imageshack.us/img33/8338/sdc12030s.jpg

 

http://img151.imageshack.us/img151/1083/sdc12031.jpg

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Then put all of it on the car to attach the tie rod ends and column. I need to go to the junkyard and find another steering universal joint. And i also need to order another tie rod for the rack. The passengerside one is bent :/ Thank god for aftermarket.

 

http://img707.imageshack.us/img707/5007/sdc12032a.jpg

 

http://img854.imageshack.us/img854/4971/sdc12033h.jpg

 

http://img12.imageshack.us/img12/8717/sdc12034m.jpg

 

http://img571.imageshack.us/img571/6827/sdc12036x.jpg

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Ordered a new tie rod (the drivers side one was bent), two tie rod ends and two bellows.

 

Going to get some motor mounts on order, get another steering u-joint, get this firewall and trans tunnel cut and figure out what to do with the oil pan...once the motors in the fun should really begin haha.

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Did the dry ice trick to remove the interior sound deadening material:

 

http://img696.imageshack.us/img696/2834/sdc12039u.jpg

 

http://img831.imageshack.us/img831/6674/sdc12044x.jpg

 

http://img29.imageshack.us/img29/3012/sdc12045jk.jpg

 

Revealed some rust behind the dash area and under the tar mat on the drivers side.

 

http://img843.imageshack.us/img843/7352/sdc12042x.jpg

 

http://img9.imageshack.us/img9/7089/sdc12041a.jpg

 

http://img546.imageshack.us/img546/9806/sdc12043.jpg

 

Its nothing that cant be fixed though. Next is to finish up the steering system, get the firewall cut and see how this motor is going to fit in there.

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Got some good work done today.

 

First i did some cutting..

Cut this part out separately because i plan to reuse it.

 

http://img9.imageshack.us/img9/1571/sdc12048y.jpg

 

http://img826.imageshack.us/img826/6562/sdc12049.jpg

 

http://img16.imageshack.us/img16/8918/sdc12050d.jpg

 

http://img43.imageshack.us/img43/7544/sdc12051s.jpg

 

Then cutout this:

 

http://img28.imageshack.us/img28/5179/sdc12052r.jpg

 

http://img841.imageshack.us/img841/1267/sdc12053f.jpg

 

Then cut out the tunnel. I may have to cut some more later but i hope not.

 

http://img819.imageshack.us/img819/342/sdc12054.jpg

 

http://img542.imageshack.us/img542/150/sdc12055.jpg

 

http://img534.imageshack.us/img534/9431/sdc12056x.jpg

 

http://img850.imageshack.us/img850/381/sdc12057p.jpg

 

Then got out the big boy motor to mess with the pan. Ill have to find a creative solution to oil pan clearance with the rear mounted rack

 

http://img193.imageshack.us/img193/1465/sdc12058a.jpg

 

http://img542.imageshack.us/img542/6264/sdc12059.jpg

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