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How I made my own "Turbo" door handles


techboy
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Recently, I became interested in picking up a set of the 83-86 turbo door handles for my current restore project. After a lot of hunting I became discouraged by both the quality of what's available and the prices. So, I took matters into my hands. Here's what I did (I'm sure others on here have done something similar) ....

 

Years ago I had a local friend who owns a graphic shop make me some "turbo" decals for the door handles, he did a great job, but when I looked closely at the later year handles I noticed they had knurling on them, and I figured they'd never lay right or look right, so I threw them in a drawer. First thing I had to do was find them. After some digging, here they are.

 

http://imageshack.com/a/img661/8303/w2X8Ee.jpg

 

Next, I had to remove my door handles. If you don't know how to do this there's some good threads on here with some great tips and it can be done in about 5 minutes after you get the door cards off.

http://imageshack.com/a/img540/5100/Q3RO6L.jpg

 

Now it was time to deal with the knurling. Here's what I'm talking about.

http://imageshack.com/a/img538/8993/0eTAx2.jpg

 

Next, I got out my orbital sander. I think I had like 220 grit on the bottom. I simply sanded them down until all the knurling was gone and they were flat.

 

http://imageshack.com/a/img661/1079/EHmIjw.jpg

http://imageshack.com/a/img633/7132/1ux9RH.jpg

 

As you can see in the above picture, doing this makes the plastic very dull and grey looking, not "black" like they should be. So next I got out some buffing compound and a cloth buffing wheel.

 

http://imageshack.com/a/img912/1003/hOpPka.jpg

 

Here's what they looked like after several minutes of buffing. Don't use too much pressure or you'll burn the plastic, kinda similar to if you've ever used those headlight restoration kits.

 

http://imageshack.com/a/img538/4037/n4E3ud.jpg

http://imageshack.com/a/img538/9858/WXRMOZ.jpg

 

I actually still wasn't happy with this, so the next thing I did (but I didn't take any pictures) was use some wax on them and hand buff them with a microfiber cloth. That really did the trick making them look super smooth as you can see below.

 

http://imageshack.com/a/img540/1015/zACR8y.jpg

 

Now it was time to lay up the decal. First, I trimmed the decal tight to the T and the O on the left and right and then eyeballed the decal left to right and marked the ends with painters tape.

 

http://imageshack.com/a/img673/1161/rvTXH6.jpg

 

Peeled the backing off and carefully laid it in place and ran over the top it several time with a plastic putty knife.

 

http://imageshack.com/a/img905/5536/4JqVSS.jpg

 

Carefully remove the facing.

 

http://imageshack.com/a/img661/4004/zyPBym.jpg

 

Whaa-la. Done.

 

http://imageshack.com/a/img910/333/3e84Mh.jpg

 

I'm very pleased with how these came out. I can't remember how much I paid my graphics guy for the decals, but $5 seems to stick in my mind. So, that's it - 5 bucks and some time.

 

Now, all this said, I'd still like to get a set of real ones someday, but for now, while I'm in the midst of restoring a car and don't wanna spend extra money on novelties, these make a decent substitute. :D

 

If you try it, let me know how you make out.

Edited by techboy
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I sold both my sets of 86 turbo door handles and done this to mine years ago.

Spray some high temp clear coat on them and you wont be able to tell they are decals.

Burton is where I got my decals...fyi

 

Cant wait to see your car when its done...im sure it will be pristine!

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Cant wait to see your car when its done...im sure it will be pristine!

 

Either that ^^^, or I'll regret not buying your black 89 for the rest of my life ... :P

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