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G54B3sgte and Technology's engine teardown and reconstruction bonanza!


Technology
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Here it is folks, the thread you've been waiting for since.... last night!

 

I'll start us off with my teardown from today, the pics will show you and then I will narrate a bit.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02426.JPG

I started at 10:18am today.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02429.JPG

Compression in #4 was the worst, but the gauge might suck cause they were all really low, it was like 50-90-110-110 or something. That was with the throttle wide open, but the engine was not warm.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02431.JPG

Is the turbo too big?

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02432.JPG

MMmmm, milk with every meal, and on your headstuds.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02434.JPG

I think I cracked it, there are little hairline fractures from the coolant holes to the stud hole, and you'll see the headgasket in a second.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02435.JPG

The goods.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02443.JPG

Headgasket. Not supposed to look like this.

 

http://www.mitsustyle.com/photopost/data/529/medium/DSC02444.JPG

 

Where I ended before lunch. I got out of there just before 1pm, so not bad for three hours.

 

Now hopefully G54B3sgte can post his progress photos in here as well.

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You should have gone to MAP for the tune :lol: .

 

All jokes aside, Im sure your not in the mood for them, does it look like the block will need to be replaced? Ive been thinking of making a torque plate, maybe this will motivate me to get it done so you can use it. It looks like your making some decent progress with the teardown.

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Yeah man, I did just hand tighten! they were all loose enough to undo by hand (a couple with an allen wrench, but still) when I un-did them today.

 

89palermo - maybe you and I can go hunting for a block around here or something. You are welcome to come over and help. I need to find an engine hoist first though.

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O NoO! Did you not take your time with the break-in? What head gasket were you using?

I just toasted an Ajusa head gasket after about 1k miles on the MPI setup with only about 2k total time on the new engine.

But as far as I can tell all is well now.

 

I destroyed the block in my first engine way worse than yours if it makes you feel any better. It took me YEARS to find a new block in good shape. (Thanks again Andy!!)

 

I have a torque plate made from an old head, if you need it let me know and I will be happy to let you borrow it.

 

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ok here is my part of the deal now i want you guys to notice the marks on the pistons from when the intake valves slapped the pistons and i am tryn to figure that out

http://i306.photobucket.com/albums/nn264/stealthedgt4/S6300995.jpg

http://i306.photobucket.com/albums/nn264/stealthedgt4/S6300996.jpg

http://i306.photobucket.com/albums/nn264/stealthedgt4/S6300998.jpg

http://i306.photobucket.com/albums/nn264/stealthedgt4/S6300999.jpg

http://i306.photobucket.com/albums/nn264/stealthedgt4/S6301000.jpg

http://i306.photobucket.com/albums/nn264/stealthedgt4/S6301001.jpg

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We were originally going to have a teardown-off and race to see who could get the engine out first, but decided against that last night. I think we both have a pretty good idea of what's going on, so advice isn't really necessary, but very much appreciated, don't get me wrong. It's more of a "show and tell" than anything else, hence it's placement in the B.S. section.
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Tech,

I just noticed that "Destroyer of Worlds" turned into "It Done Blowed Up"

 

At least you have a sense of humor about it, although I am sure you cried first. We are here for ya buddy

 

I wanted to throw up. I'm almost afraid to drive mine now

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Man, you guys blow them up good, huh? Sucks to hear about the damage. Hopefully it's a block away from being repaired.

 

Maybe I should hold onto my block for a bit longer, in case anyone really needs it. It's crack-free, just getting replaced by a 4G6x. :D

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LG Rumors suck!!! I'm on my 3rd in 6 months.

 

Oh yeah.... 2.6's suck too. When your done with that one, you can work on mine. It will be my 4th motor in 3 years. I'm giving up on building it myself. Apparently I'm doing something wrong

Edited by Sully
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For those that have cracked the block in this fashion with ARP head studs, when were the head studs purchased? I'm wondering if there's a bad batch of head studs going around. IE, studs with undersized threads. Edited by Maxzillian
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I bought mine used in probably 2005 or 2004 or something, so I have no idea when they were made. I suppose I should measure each one to see if they are all the same length. On this build there are many miles, I don't know for sure, but i ran it like this with the stock setup for a long time, hit fuel cut several times, but apparently stock fuel cut is nothing compared to this.

 

It could have been a stud that had oil or something in the hole when it was installed. Very well could have been.

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Yeah, hard to say. I bought my studs around 2005 or 2006 and I've had no problems. What were they torqued to? I know ARP recommends a pretty high torque setting which is compounded with their moly lube.
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Yeah, hard to say. I bought my studs around 2005 or 2006 and I've had no problems. What were they torqued to? I know ARP recommends a pretty high torque setting which is compounded with their moly lube.

 

 

I did crack a block. And I did have ARPs but I never thought to blame the studs or my overtightening them or whatever.

 

What do you mean here by "which is compounded with their moly lube"?

 

ARP says to torque their head studs to 80lbs with moly lube or 120lbs with 30wt oil. I guess if they simply removed the 120lb/30wt option we might be having fewer issues. I think 80ft/lbs with the moly lube should basically be considered a MUST for the G54B from this point forward.

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Well, the reason they state to use the moly lube is because it does a better job of lubricating the nut, requiring a lower torque to be used. However, I thought they recommended the same torque for moly lube or engine oil so I can scratch that notion.

 

However, the factory recommendation is about 70 ft-lbs with engine oil so I have to wonder if we're by chance over-stressing the block. However, I would think that with some of the high horsepower engines out there that the block would have been stressed above and beyond what Technology was able to do.

Edited by Maxzillian
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