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LS Swap...Tranny question.


03CL55AMG
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I have been kicking around a LS swap and I have read a few posts about such swaps...My question is can the stock tranny be used with a adapter plate when doing a LS swap. Second question...how well does the stock diff handle the swap, I am sure I will have more questions as I gear up for this possible build, thanks.
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  • 2 weeks later...
I nnever have run one behind my ls1 but when I bought my car it had a 406 sbc and a th400 trans and looked like all that was needed was a hammer to make a few dents. I have a tko 600 trans in there now and I did the same thing. Just hit a couple spots for clearance and it fits in there nice. All my interior is stock around the tunnel so what dents had to be made didn't interfere with anything not fitting inside. Personally I'd go with a th350 if you decide on one of these. They are lighter and take a little less power to turn and can probably find one cheaper than a th400. If you go this route you'd either need a swap torque converter or (cheaper route) crankshaft spacer or swap flexplate. The flexplate and spacer are available through jegs or summit. A local converter shop can make you a converter or csn probably be found online as well. The trans itself will bolt right up to the LS1, only 5 out of 6 bolts line up which is perfectly fine. Only downfall is that these transmissions don't have overdrive. Your stuck with 3 gears Edited by LSQuest88
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The LSx series of engines uses a different bellhousing bolt pattern than the older generation chevys. Only 5 of the six bolts line up. Also you will need a flexplate to torque converter bushing as the depth of the flexplate is different. The easiest route for an auto is to get the trans that came with the engine and run that. The 4l60E trans is essentially an upgraded version of the 700r4 which is electronically shifted. They are an excellent transmission. I mocked one up in a manual car and it will take a good bit of clearancing to fit the tunnel.

 

http://ls1tech.com/forums/conversions-hybrids/1255185-what-all-required-mate-th350-5-3-a.html

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The easiest route isn't always the best in a swap. 4l60 is electronic which adds initial cost to a build. Heavier and might be longer than like a th350 which could also open another can of worms with modifying the tunnel. The spacers and adapter flexplates are cheap and is easy. The flywheels to adapt an old style manual trans to an LS on the other hand is not cheap. $400+ for a flywheel
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  • 4 weeks later...

So instead of shutting this down immediately with "it'll never work," let's have a more open discussion about it as a subject, because in the end, anything is possible. I'm hoping once this starts to develop that someone with a little more experience than I can chime in and fill in the blanks.

 

A 5.3L around the 2000s made 285hp/320tq in various truck applications. My own Conquest made 240hp/312tq on MPI which was turning an '89 transmission with no grinds, squeeks, rattles, groans, or signs of failure in the pan. I know other members on this board have run over 300hp through the stock transmission and they live, so long as you're not launching on sticky tires it should be fine. I'm not convinced that a 5.3L is going to suddenly grenade the transmission as soon as you hit the key.

 

Let's talk about the potential ways we could mate these two entities. The stock Starion transmission has a lower bellhousing bolt spacing of ~13.25" while the LS series motor is around 15.49" so an adapter plate needs to be made to physically bolt the two together. Next, the LS1 flywheel has a bolt circle of 12.625", and the LT1 is around 11.625" and the G54B is 9.44". The LT1 and LS1 have the same crank bolt circle, but the crank heights are different so this will need to be checked to determine which bellhousing will be used. A simple check would be input shaft protrusion beyond the bellhousing flange between a t56 and a Starion trans. Pilot bushings can be had in any diameter with extensions to support the input shaft. The LS crank flange is .400 closer to the block than an LT1 so a spacer could be machined to make up the difference in case the LS flywheel diameter is too large for the Starion transmission.

 

In theory, a Starion pressure plate and clutch disk could be used and the LS/LT flywheel drilled for the Starion's pattern. I'm planning to check fitment of the two combos in the coming weeks.

 

My initial idea is to use a 1/4" adapter plate drilled for the two bolt patterns, LS/LT flywheel redrilled on a rotary table to mate to the Starion pressure plate, stock hydraulics and check starter placement at the end. Those Summit mini-starters can be mounted basically anywhere and would be drilled and mounted to the adapter plate.

 

Couple measurements I don't readily have:

  • Starion input shaft diameter: 0.590"
  • Starion pilot bearing bore diameter: 0.5906"
  • LS pilot bushing bore diameter: 0.591"
  • Starion input shaft protrusion
  • Overall 240mm flywheel diameter
  • Starion inner bellhousing diameter

Goal: Drop in LS/LQ capability for epic drift stuffs.

Edited by Elkidmino
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yep, when you put your mind to it......anything is possible.

 

But in the long run was it cheaper and easier to just open up that trans tunnel?

It's really not a big job....for us fabricators. I spent a total of a day on the ones i have finished. And maybe $80 in materials. and never took the dash out :P

 

But.... if you can make your own adapter plate figure out that starter...make the clutch work good without slipping....$$$$ and time later yes..i think the 2.6 trans is a beast!

I would love to see someone do it.

That would make me smile big! if it actually worked.

 

But would it make that trans a $1,000 trans or more?

Just being realistic. Especially if you involve other fabricators and their time....time is money :excl:

 

Anywho....Elkidmino good to see you still around man!

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Sup man, good to see you too! It's just like when I did the bags. Took a lot of research and some mock-up before I went through with it. Is it worth not spending the $1200 for a trans? Yes. :) But then again, I don't know how far in I'll have to go if the flywheels end up being my biggest issue. A new, custom flywheel is around $600. I live in the motor city tho, so fabrication time is paid in beer. Edited by Elkidmino
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Motor city.......where tools where invented!

 

Those bags where a great idea....most likely the first ever made?

I wish I ended up with those bags back then.....Just too much going on at that time.

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i have a 4l60e in my lt1 swapped quest, it fits the trans tunnel of a factor equipped automatic car with a little hammer luv, the factory tunnel on a manual car is smaller and will need to be modified. the 4l60e will require a conversion box from Dakota digital ($300) to convert the vss pulses to cable drive, the later 700r4's are simpler and cheaper and just as strong (strong might be a reach), just a add deeper pan, cooler & corvette servo.
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